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You don't want to miss any news and are looking for information on slag removal, pre-grinding & deburring, deburring & rounding, oxide layer removal, and finish grinding? Here we provide you with the most important news and information.
Significantly saved costs and time
Deburring sheet metal parts brings key advantages: clean sheets are easier to assemble, paint, and weld. In particular, they help protect press brake tools. All of this saves time and costs and results in high-quality workpieces. Metallbau Gogoll, a contract manufacturer of high-quality sheet metal and steel constructions from Deisenhausen, therefore does not compromise on deburring, edge rounding and removing the oxide layer. With the high-performance tools from boeck GmbH in Leipheim, the company achieves excellent results on the Loewer grinding and deburring machine and can also reduce costs.
Machine covers, frames and components, protective grilles and soundproof cabins, railings for both industrial and private use, fences, gates, carports, privacy screens, staircases and more – anyone in need of high-quality sheet metal and steel constructions is in exactly the right place with Metallbau Gogoll. The company’s manufacturing range includes laser cutting, bending and welding, as well as industrial assembly and painting work. “We produce series products, one-off items and small parts. Our clients include both industrial companies and private customers. But no matter who we manufacture for, our guiding principle – Quality is no coincidence! – has always top priority in our work, even though it was originally born out of fun, says Rainer Gogoll, Managing Director of Metallbau Gogoll.
Significantly saved costs and time
Deburring sheet metal parts brings key advantages: clean sheets are easier to assemble, paint, and weld. In particular, they help protect press brake tools. All of this saves time and costs and results in high-quality workpieces. Metallbau Gogoll, a contract manufacturer of high-quality sheet metal and steel constructions from Deisenhausen, therefore does not compromise on deburring, edge rounding and removing the oxide layer. With the high-performance tools from boeck GmbH in Leipheim, the company achieves excellent results on the Loewer grinding and deburring machine and can also reduce costs.
Machine covers, frames and components, protective grilles and soundproof cabins, railings for both industrial and private use, fences, gates, carports, privacy screens, staircases and more – anyone in need of high-quality sheet metal and steel constructions is in exactly the right place with Metallbau Gogoll. The company’s manufacturing range includes laser cutting, bending and welding, as well as industrial assembly and painting work. “We produce series products, one-off items and small parts. Our clients include both industrial companies and private customers. But no matter who we manufacture for, our guiding principle – Quality is no coincidence! – has always top priority in our work, even though it was originally born out of fun, says Rainer Gogoll, Managing Director of Metallbau Gogoll.
Important steps in the process chain
To meet high standards, precise cutting of sheet metal and accurate welding work are a given. But anyone who wants quality needs more: “Deburring, edge rounding and removing the oxide layer are important process steps in our production that significantly increase the quality of our components. They form the basis for the further processing of the cut sheet metal.”, says Rainer Gogoll. Rounded edges reduce the risk of injury both during assembly and on the finished end product. Individual parts can be damaged during storage due to burrs that have not been removed. During deburring, the correct choice of tool also influences the surface finish. In addition, cleanly deburred sheet metal is a basic requirement for a high-quality and durable coating or paint finish of any kind. If, for example, the sheet edges are not deburred, this can lead to the coating flaking off. “The oxide layer that forms on the cut surface when our sheet metal is laser-cut must also be removed without exception. Here as well, coatings can flake off together with the oxide layer, leaving rusty spots behind. In addition, the oxide layer between parts can prevent a consistent welding result.”, adds Rainer Gogoll. “That is why it is especially important to us to have optimal conditions for deburring, edge rounding and removing the oxide layer.”
Increased productivity
Gogoll has created excellent machine conditions for these process steps with the DiscMaster 4TD. The grinding and deburring machine from Loewer offers numerous application possibilities: many processing steps can be carried out in a single operation. It deburrs and rounds punched parts as well as waterjet-, laser- or plasma-cut sheet metal, removes the oxide layer and performs finishing. All materials – steel, stainless steel, aluminium, etc. – can be processed. Small parts as well as foil-covered and galvanized sheets are also no problem. “Previously, we deburred our sheet metal manually. This meant a significant amount of time and personnel effort. By switching to machine processing, we were able to save a huge amount here. And not only that: thanks to the superimposed rotation and oscillation, we achieve excellent results with the DiscMaster 4TD. However, even the best machine can only deliver excellent results if the quality of the tools used is right. That is why we rely on the high-quality deburring discs and oxide brushes from boeck GmbH.”, says Rainer Gogoll.
Coordinated tool solutions
Custom-made tools for sheet metal deburring – from slag removal and pre-grinding through deburring, edge rounding and oxide removal to surface finishing – are the specialty of the expert team around the two engineers Marc and Jochen Böck. Self-developed machines with a high degree of automation and structured high-performance processes ensure top quality and short delivery times. However, perhaps the most important component of the boeck production strategy is a passion for technology. This is how convincing tool solutions are created. “We offer solutions for deburring machines from numerous manufacturers, including all Loewer models. With the DiscMaster 4TD, Gogoll has a highly modern and powerful machine. With our tools and abrasives specifically developed for these deburring machines, we aim to optimize Gogoll’s processes in terms of cost, quality and time.”, says Dipl.-Ing. (FH) Dipl.-Kfm. (FH) Marc Böck, Managing Director of boeck GmbH.
Excellent performance
Metallbau Gogoll uses the 260 deburring disc and the 260×2 deburring disc from boeck on the Loewer machine. Both versions, with a diameter of 250 mm and a 30 mm mounting, are very well suited for removing light primary and secondary burrs as well as for edge rounding of sheet metal components. Thanks to their double-row design, the 260×2 deburring discs contain more abrasive cloth and generate an even more uniform pressure distribution. Depending on the workpiece spectrum and the desired result, users can choose between different types of abrasive cloth in various grit sizes from boeck. Since Metallbau Gogoll mainly processes different types of steel in production, it uses the “Brown Edition”. According to Marc Böck: “It is our all-round tool and can be used for any type of sheet metal made of steel and stainless steel – even with a changing range of workpieces. In addition, we also offer various solutions for strong edge rounding, machining aluminium and plastics, deburring small cut-outs and holes, roughening surfaces, as well as wet deburring.” For removing the oxide layer with the DiscMaster 4TD, Metallbau Gogoll uses the 260 oxide brush from boeck. The multi-row arrangement of the specially developed wire bristles enables optimal removal of the oxide layer and ensures metallically clean cut edges. “Both the deburring discs and the oxide brushes are state of the art. This ensures long service life and consistently high performance. In addition, the price-performance ratio is also ideal for us. This allows us to save a lot of money compared to manual processing.”, expresses Rainer Gogoll his positive experiences with the performance of boeck tools.
Consultation included
And boeck offers more than just delivering high-performance tools in the shortest possible time. The experts contribute their extensive know-how to help users find the best solution, also when it comes to adjusting process parameters. „With boeck, we've found a supplier who provides us with optimal advice on tools and across the entire process chain, at every stage of the grinding and deburring machine, regarding machine and tool parameters. For example, their experts recommend cutting and feed speeds, which we then test together on the machine. The result is fantastic: We save time and money and achieve outstanding results. With boeck, you're in very good hands from primary burr removal and deburring/edge rounding to oxide layer removal.“, adds Rainer Gogoll.
Important steps in the process chain
To meet high standards, precise cutting of sheet metal and accurate welding work are a given. But anyone who wants quality needs more: “Deburring, edge rounding and removing the oxide layer are important process steps in our production that significantly increase the quality of our components. They form the basis for the further processing of the cut sheet metal.”, says Rainer Gogoll. Rounded edges reduce the risk of injury both during assembly and on the finished end product. Individual parts can be damaged during storage due to burrs that have not been removed. During deburring, the correct choice of tool also influences the surface finish. In addition, cleanly deburred sheet metal is a basic requirement for a high-quality and durable coating or paint finish of any kind. If, for example, the sheet edges are not deburred, this can lead to the coating flaking off. “The oxide layer that forms on the cut surface when our sheet metal is laser-cut must also be removed without exception. Here as well, coatings can flake off together with the oxide layer, leaving rusty spots behind. In addition, the oxide layer between parts can prevent a consistent welding result.”, adds Rainer Gogoll. “That is why it is especially important to us to have optimal conditions for deburring, edge rounding and removing the oxide layer.”
Increased productivity
Gogoll has created excellent machine conditions for these process steps with the DiscMaster 4TD. The grinding and deburring machine from Loewer offers numerous application possibilities: many processing steps can be carried out in a single operation. It deburrs and rounds punched parts as well as waterjet-, laser- or plasma-cut sheet metal, removes the oxide layer and performs finishing. All materials – steel, stainless steel, aluminium, etc. – can be processed. Small parts as well as foil-covered and galvanized sheets are also no problem. “Previously, we deburred our sheet metal manually. This meant a significant amount of time and personnel effort. By switching to machine processing, we were able to save a huge amount here. And not only that: thanks to the superimposed rotation and oscillation, we achieve excellent results with the DiscMaster 4TD. However, even the best machine can only deliver excellent results if the quality of the tools used is right. That is why we rely on the high-quality deburring discs and oxide brushes from boeck GmbH.”, says Rainer Gogoll.
Coordinated tool solutions
Custom-made tools for sheet metal deburring – from slag removal and pre-grinding through deburring, edge rounding and oxide removal to surface finishing – are the specialty of the expert team around the two engineers Marc and Jochen Böck. Self-developed machines with a high degree of automation and structured high-performance processes ensure top quality and short delivery times. However, perhaps the most important component of the boeck production strategy is a passion for technology. This is how convincing tool solutions are created. “We offer solutions for deburring machines from numerous manufacturers, including all Loewer models. With the DiscMaster 4TD, Gogoll has a highly modern and powerful machine. With our tools and abrasives specifically developed for these deburring machines, we aim to optimize Gogoll’s processes in terms of cost, quality and time.”, says Dipl.-Ing. (FH) Dipl.-Kfm. (FH) Marc Böck, Managing Director of boeck GmbH.
Excellent performance
Metallbau Gogoll uses the 260 deburring disc and the 260×2 deburring disc from boeck on the Loewer machine. Both versions, with a diameter of 250 mm and a 30 mm mounting, are very well suited for removing light primary and secondary burrs as well as for edge rounding of sheet metal components. Thanks to their double-row design, the 260×2 deburring discs contain more abrasive cloth and generate an even more uniform pressure distribution. Depending on the workpiece spectrum and the desired result, users can choose between different types of abrasive cloth in various grit sizes from boeck. Since Metallbau Gogoll mainly processes different types of steel in production, it uses the “Brown Edition”. According to Marc Böck: “It is our all-round tool and can be used for any type of sheet metal made of steel and stainless steel – even with a changing range of workpieces. In addition, we also offer various solutions for strong edge rounding, machining aluminium and plastics, deburring small cut-outs and holes, roughening surfaces, as well as wet deburring.” For removing the oxide layer with the DiscMaster 4TD, Metallbau Gogoll uses the 260 oxide brush from boeck. The multi-row arrangement of the specially developed wire bristles enables optimal removal of the oxide layer and ensures metallically clean cut edges. “Both the deburring discs and the oxide brushes are state of the art. This ensures long service life and consistently high performance. In addition, the price-performance ratio is also ideal for us. This allows us to save a lot of money compared to manual processing.”, expresses Rainer Gogoll his positive experiences with the performance of boeck tools.
Consultation included
And boeck offers more than just delivering high-performance tools in the shortest possible time. The experts contribute their extensive know-how to help users find the best solution, also when it comes to adjusting process parameters. „With boeck, we've found a supplier who provides us with optimal advice on tools and across the entire process chain, at every stage of the grinding and deburring machine, regarding machine and tool parameters. For example, their experts recommend cutting and feed speeds, which we then test together on the machine. The result is fantastic: We save time and money and achieve outstanding results. With boeck, you're in very good hands from primary burr removal and deburring/edge rounding to oxide layer removal.“, adds Rainer Gogoll.
